Which racking system should you choose?

A carefully selected racking system maximizes your warehouse capacity and enhances logistics. But which type is best for storing palletized items?

What is a racking system?

A racking system is a structure designed for storing products, materials, and various items such as pallets, boxes, or containers. These systems are commonly used in warehouses, manufacturing facilities, and retail operations, and they come in different types to suit specific storage needs. Pallet racks, in particular, are the optimal solution for storing palletized items.

Advantages of racking systems

Racking systems made from durable metal are designed to withstand heavy-duty use and offer several other benefits:

  • They facilitate easier handling of stored items - operations can be performed using forklifts.
  • They enhance warehouse operations and improve inventory tracking - from receiving to dispatch.
  • They allow for optimal utilization of warehouse space - concentrating a large number of items within the available area.
  • They offer a customized layout - a flexible solution that can be tailored to meet your specific requirements.

How to choose a racking system?

To achieve the best results and ensure that your space is used efficiently and conveniently, it’s essential to select the right racking system. A properly chosen pallet racking solution can save you both time and costs. When making your decision, consider the following factors:

  • Characteristics of the Stored Items: Understanding the size and approximate weight of each load unit is crucial to prevent overloading the pallet rack.
  • Warehouse Layout: Assess the total floor space available and the height of your facility to determine the appropriate racking configuration.
  • Accessibility: The design of the racking system should allow warehouse workers to access pallets quickly and efficiently.
  • Budget: Compare the initial costs of different systems, along with the long-term savings each option may provide. Some solutions might require a higher upfront investment but could lead to greater cost and time savings over time.
  • Material Quality: Ensure that the materials used are strong, durable, and resistant to impact. This will help make your investment worthwhile.

Pallet racking

Pallet racks offer direct access to each pallet and can serve as a high-density storage solution. They are designed to be operated using forklifts, with several types available for selection.

Drive-In Pallet Racking

Drive-in pallet racking is designed for storing pallets containing the same type of goods, items with lower turnover rates, or products with a longer shelf life. These racks can also be adapted for First-In First-Out (FIFO) storage systems. Drive-in pallet racks feature multiple levels and can be customized to the required depth. They can be configured in two ways:

  • Single-entry: Pallets are loaded and unloaded from the same aisle.
  • Double-entry: Pallets are loaded from one side and retrieved from the opposite side.

Mobile Racking Systems

Mobile racking systems allow for compact storage of goods while still providing direct access to each pallet. These racking systems are installed on mobile bases that move along rails using wheels, enabling controlled movement of racking blocks. The racks can be joined or separated as needed to create aisles where required, significantly saving space in the warehouse.

Pallet Flow Racks

Pallet flow racks are ideal for operations that handle a large number of pallets containing the same type of items. They consist of a pallet racking structure combined with roller tracks, which are installed at a slight incline of 3–5%. This incline allows pallets to move along the rollers smoothly. Pallet flow racks operate on two principles: FIFO (First In, First Out) and LIFO (Last In, First Out). Since forklifts do not need to drive through aisles, this design saves time during pallet handling.

Selective Pallet Racking

Selective pallet racking systems provide direct access to every item in the warehouse. They offer a versatile storage solution suitable for operations with a wide variety of goods, materials, and items. However, when designing the layout, it is essential to ensure that there is enough space for working aisles.

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